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Manufacturing Processes & Materials
The book covers the basic processes and machinery used in the job shop, tool-room, or small manufacturing facility. At the same time, it describes advanced equipment used in larger production environments. The reader is given a thorough review of metals and other engineering materials, including their physical properties, testing, treatment, and suitability for use in manufacturing. Quality, measurement and gaging, process planning, and manufacturing systems are all addressed.
Questions and problems at the end of each chapter can be used as a self-test or as assignments in the classroom environment. An Instructor’s Guide is available to tailor a more structured learning experience. “Manufacturing Processes & Materials contains 31 chapters with 45 tables, 586 illustrations, 141 equations, and an extensive index, making it one of the most comprehensive texts available on the subject.
1 Manufacturing Foundations 1
2 The Competitive Challenge in Manufacturing 13
3 Material Properties and Testing 23
4 Iron and Steel 57
5 NonFerrous Metals and Alloys 79
6 Enhancing Material Properties 89
7 NonMetallic Materials 111
8 Metal Casting Expendable Molds 141
9 Metal Casting Reusable Molds 183
10 Powder Metallurgy 199
11 Hot & Cold Working of Metals 211
12 Metal Shearing and Forming 243
13 Welding Processes 291
14 Other Cutting and Joining Processes 335
15 Quality Assurance 351
16 Measurement and Gaging 375
17 How Metals are Machined 413
18 Turning, Boring, and Facing 441
19 Process Planning and Cost Evaluation 471
20 Drilling and Allied Operations 496
21 Milling 523
22 Broaching and Sawing 547
23 Abrasives, Grinding Wheels, and Grinding Operations 567
24 Grinding Machines and Methods 589
25 Ultra-Finishing Operations 613
26 Other Surface Enhancement Processes 631
27 Nontraditional Manufacturing Process 647
28 Thread and Gear Manufacturing 669
29 Manufacturing Systems 709
30 Flexible Program Automation 739
31 Numerical Control 767
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